Conical Twin Screw and Barrel with Customizable Barrel Length, HV900-1000 Surface Hardness, and 150kg/h Max Output Capacity

Product Description:

The Conical Twin Screw and Barrel is a high-performance component designed specifically for advanced plastic processing applications. Constructed from premium 38CrMoAl steel, this product boasts exceptional durability and strength, making it an ideal choice for demanding industrial environments. The material selection ensures that the Screw and Cylinder Unit maintains structural integrity under high stress and temperature conditions, contributing to the overall efficiency and longevity of the equipment.

One of the standout features of this Conical Twin Screw and Barrel is its expertly engineered nitriding treatment. With a nitriding depth ranging from 0.5 to 0.8mm, the surface of the Barrel and Screw Combination undergoes a specialized hardening process that significantly enhances wear resistance and fatigue strength. This nitriding layer not only prolongs the service life of the Injection Molding Screw Set but also ensures consistent performance by reducing surface degradation over time.

The surface quality of the Conical Twin Screw and Barrel is meticulously controlled to achieve a surface roughness of Ra0.4µm. Such a smooth finish is critical in minimizing friction and promoting efficient material flow during the injection molding process. This precision surface treatment contributes to better melt homogenization and improves the quality of the final molded products. Furthermore, the surface hardness of the unit is maintained within the range of HV900-1000, providing a robust shield against abrasive wear and mechanical damage.

With a maximum output capacity of 150kg/h, the Conical Twin Screw and Barrel is engineered to deliver high throughput without compromising on performance or product quality. This capacity makes it suitable for a wide range of manufacturing scales, from small batch productions to large-scale industrial operations. The optimized geometry of the Barrel and Screw Combination facilitates superior mixing, conveying, and melting of polymers, which in turn enhances productivity and reduces cycle times.

The Injection Molding Screw Set is designed to seamlessly integrate with various extrusion and injection molding machines, offering versatility and adaptability across different production setups. The precision engineering and high-quality materials used in manufacturing ensure that the Screw and Cylinder Unit operates with minimal maintenance, reducing downtime and operational costs for manufacturers.

In summary, the Conical Twin Screw and Barrel combines advanced material technology, expert surface treatment, and superior design to provide a reliable and efficient solution for plastic processing applications. Its 38CrMoAl construction, coupled with a nitriding depth of 0.5-0.8mm, guarantees exceptional durability and wear resistance. The finely finished surface with Ra0.4µm roughness and a hardness of HV900-1000 ensures optimal performance and longevity. Capable of handling a maximum output capacity of 150kg/h, this Injection Molding Screw Set is a vital component for enhancing productivity and product quality in modern manufacturing environments. Whether utilized as a Screw and Cylinder Unit or as part of a Barrel and Screw Combination, this product stands out as a top-tier choice for professionals seeking reliability, efficiency, and precision in their plastic processing operations.

Features:

• Product Name: Conical Twin Screw and Barrel
• Application: Plastic Extrusion
• Barrel Hardness: HRC 58-62
• Nitriding Treatment: Gas Nitriding for enhanced durability
• Barrel Length: Matches Screw Length and is customizable
• Compatible with Injection Molding Screw Set
• Designed as a Twin-Conical Screw Assembly for efficient processing

Technical Parameters:

Applications:

The Jialong Twin-Conical Screw Assembly, model 51/105, is a high-precision Screw and Cylinder Unit designed for plastic extrusion applications. Originating from China and certified with ISO9001, this product guarantees quality and reliability for various industrial uses. With a maximum output capacity of 150kg/h, it is ideal for manufacturers seeking efficient and consistent production performance.

This Screw and Cylinder Unit is widely used in plastic extrusion processes, where precise control of material melting and mixing is crucial. The conical twin screw design ensures excellent shear force and mixing capabilities, making it perfect for producing high-quality plastic products such as pipes, sheets, films, and profiles. Its customizable barrel length, matching the screw length, allows users to tailor the equipment to specific extrusion requirements, enhancing versatility across different production lines.

Thanks to its finely finished surface roughness of Ra0.4um and a nitriding depth of 0.5-0.8mm, the Jialong Twin-Conical Screw Assembly offers exceptional wear resistance and durability, which is essential for long-term extrusion operations. The robust construction minimizes downtime and maintenance costs, ensuring continuous and stable production cycles.

This Screw and Cylinder Unit is suitable for a range of application occasions and scenarios, including small to medium-sized plastic extrusion workshops, research and development facilities, and large-scale manufacturing plants. Its wooden packaging ensures safe transportation, and with a delivery time ranging from 1 to 35 workdays, customers can expect timely fulfillment of orders. The minimum order quantity of 1 set and a competitive price of USD $2200 per set make it accessible for various business scales.

Payment terms are flexible with T/T options, facilitating smooth transactions. Whether you are upgrading existing extrusion lines or establishing new production capabilities, the Jialong Twin-Conical Screw Assembly 51/105 offers a reliable, customizable, and efficient solution to meet your plastic extrusion needs.

Customization:

Jialong offers high-quality Conical Twin Screw and Barrel products, model number 51/105, originating from China and certified under ISO9001. Our Twin-Conical Screw Assembly is designed for optimal performance in plastic extrusion applications, ensuring precision with a surface roughness of Ra0.4um and a surface hardness rating of HV900-1000. The barrel hardness is maintained between HRC 58-62, providing durability and reliability.

The Conical Tandem Screw System features a barrel length that matches the screw length and is customizable to meet specific project requirements. Each set is carefully packaged in a wooden package to ensure safe delivery. We accept a minimum order quantity of 1 set, priced at USD $2200 per set.

Delivery time ranges from 1 to 35 work days depending on order specifications, with payment terms based on T/T. Trust Jialong's Conical Tandem Screw System for your plastic extrusion needs, combining quality craftsmanship with customizable options for superior performance.

Support and Services:

Our Conical Twin Screw and Barrel product is designed to provide exceptional performance and reliability in various industrial applications. For technical support, our team of experts is available to assist with installation, troubleshooting, maintenance, and optimization to ensure your equipment operates at peak efficiency.

We offer comprehensive services including equipment inspection, preventive maintenance programs, and repair services to extend the life of your Conical Twin Screw and Barrel system. Additionally, customized solutions and upgrades are available to meet your specific processing requirements.

Our technical documentation, including user manuals, installation guides, and maintenance instructions, is provided to help you get the most out of your equipment. For further assistance, our support team can provide remote diagnostics and on-site service visits as needed.

By choosing our Conical Twin Screw and Barrel product, you benefit from dedicated technical support and a range of services aimed at maximizing productivity and minimizing downtime.

Packing and Shipping:

Each Conical Twin Screw and Barrel is carefully packaged to ensure maximum protection during transit. The product is securely wrapped in anti-corrosion material and cushioned with high-density foam to prevent any damage. It is then placed inside a sturdy wooden crate that is custom-built to fit the dimensions of the screw and barrel, providing additional stability and safety.

For shipping, we use reliable freight services with tracking options to guarantee timely and safe delivery. The packaging is clearly labeled with handling instructions and product details to facilitate proper handling. Whether shipped domestically or internationally, our packaging and shipping process ensures that the Conical Twin Screw and Barrel arrives at your facility in optimal condition, ready for immediate installation and use.